DS Smith Brand Logo: Foam Products
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About Foam Products

Design, engineering and manufacturing excellence

Our Offering

Foam Products, part of DS Smith Plastics offer a full service solution from full concept design, prototyping and CNC routing straight from Pro E or Catia CAD. All of this plus dedicated customer support throughout the life of your product.

Primary goals

  • Sustainable manufacturing
  • Meeting Customer Needs
  • Simple Cost Effective Foam Solutions
  • The Power of Less

Where We Excel

Our knowledgeable design team located at the Northampton technical centre – provide invaluable knowledge and experience to support our customers.

Our proven design, engineering and technical problem solving expertise is recognised worldwide within the high tech, consumer electronics, major appliance and automotive markets.

Award Winning- For Quality Excellence and Environment Performance

Dedicated Support- Dedicated project engineer and customer service support

Reactive- Responsive and adaptable to meet your time critical business demands

"Can Do" Attitude- Going the extra mile to ensure we meet your expectations

Design and Testing- Skilled in-house design with sample making and testing facilities Recycling & Sustainability

Recycling and Sustainability- Resource efficient manufacturing using only water and steam

Learn more

Foam Products is a premier supplier of custom designed packaging products, materials handling systems and speciality components, serving the needs of many of the world’s largest manufacturing companies.

With four strategically placed manufacturing sites in the UK, Foam Products offers exceptional geographical coverage to meet our customers’ requirements.

Our commitment to invest in the most up–to-date design and manufacturing technology ensures the highest standard of product quality and efficient production capability within the industry.

Our materials

With our state-of-the-art processing equipment, we are able to process a variety of foam materials as well as all known co-polymers. We manufacture packaging, material handling, automotive, HVAC (heating ventilation and air conditioning) and other components using a variety of expanded foam materials including:

  • Expanded Polystyrene (EPS)
  • Expanded Polypropylene (EPP)
  • Expanded Polyethylene (EPE)
  • Heat Resistant Co-Polymers
  • Arcel
  • SupraCell™

Key services

  • Full design from concept
  • Pro E and Catia v5 CAD design
  • Prototyping
  • CNC Routing
  • In-house testing
  • Multi impact testing
  • Testometric compression tester
  • Transport simulator
  • Incline plane